Cursor

mode

Language Support

logo
logo

Get in touch

Case Study

Supercharging spare parts management with unit packaging

The client – an OEM manufacturer had recurring issues with managing numerous SKUs as per orders received. We helped them with a streamline packaging process, which significantly boosted efficiency and customer satisfaction.

Expectation

The client faced frequent issues with the single packing of all SKUs. This led to mismatched products, tampered packaging, extended turnaround times, and ultimately, brand dilution.

Expectation

The client faced frequent issues with the single packing of all SKUs. This led to mismatched products, tampered packaging, extended turnaround times, and ultimately, brand dilution.

Approach

Strategic Hub

We identified FTWZ as the most effective solution, creating a central hub for seamless import, storage, and re-export.

Comprehensive Services

Our scope encompassed movement from ports/airports to the FTWZ, empty container repositioning, handling and container unloading, customs brokerage (inbound/outbound), quality control, and diverse storage options.

Efficient Distribution

We implemented cross-docking and loading operations for swift transportation to over 30 international locations.

Slider Example

Innovative Unit Packaging

We designed a meticulous unit packaging system, ensuring each SKU had its own designated packaging.

Tamper-Proof Security

We prioritised security with tamper-proof packaging for both individual units and minimum order quantities (MOQ).

Crystal Clear Labeling

Each unit received clear and detailed labelling, eliminating confusion and facilitating accurate order fulfilment.

Receipt Stage Integration

The unit packaging process is seamlessly integrated with the receipt stage for import consignments. Incoming inventory received a Goods Received Note (GRN) only after undergoing unit packaging.

Outcome

  • Accurate Supplies

  • Unit packaging dramatically improved dispatch accuracy, minimising errors and ensuring customers receive the correct parts promptly.

  • Faster Turnaround Time

  • By streamlining processes, turnaround times for servicing end users improved significantly, leading to increased customer satisfaction.

  • Cost Consciousness

  • The new system also yielded the additional benefit of inventory cost reduction.

Outcome

  • Accurate Supplies

  • Unit packaging dramatically improved dispatch accuracy, minimising errors and ensuring customers receive the correct parts promptly.

  • Faster Turnaround Time

  • By streamlining processes, turnaround times for servicing end users improved significantly, leading to increased customer satisfaction.

  • Cost Consciousness

  • The new system also yielded the additional benefit of inventory cost reduction.

Key Takeaway

Our unit packaging solution exemplifies how a seemingly small change in supply chain strategy can have a profound impact on accuracy, efficiency, and ultimately, customer satisfaction. It's a powerful reminder that investing in smarter processes can lead to sustainable gains across the board.